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Recommended Cases of Metal Mold Business
1Support from casting plan to mass production
Experienced engineers supported the customer to produce metal molds as required. Through our technology,
we have provided full support, from casting-planning to pre mass production.
The services included
followings;
1 Casting planning
2 Prototype making and evaluating
3 Preparation for
production
4 Process tuning
5 Plan management
6 Start up production in overseas factories
7
Management of first mass production and countermeasures for problems
Result: Out customer launched the mass production line as scheduled. They have been continuing the production.
1. Casting plan
2. Analysis
3. Mold design
4. Mold making
5. Trial at our factory
6. Inspection of materials
7. Trial at the customer's factory
8. Pre mass production
2Provide metal molds to overseas factories
We made prototypes and fed them into the production line after material inspection. As the parts passed the quality inspection, we provided the molds to a customer's overseas factory.
Result: The molds enabled the customer a vertical take-off, a maximum production from the start, at their overseas factory.
1. Mold design
2. Mold making
3. Trial at our factory
4. Inspection of materials
3Technical support for problem solution
We provided not only metal molds but also full technical support in order to solve problems for mass production.
Result: The customer could launch mass production as scheduled.
1. Mold design
2. Mold making
3. Trial at our factory
4. Inspection of materials
5. Trial at the customer's factory
4Supply same metal molds to Japanese factory and overseas factory
We have a revision history of prototypes. This enables us to produce a previous model repeatedly. We provided to our customer's overseas factory with metal molds which were same models as used in their Japanese factory.
Result: the first products made in the oversea factory were passed quality inspection.
1. Mold making
5Achieve cost savings
Our lower cost metal molds made it possible to save production costs for the customer who had been bought the molds from other makers. We succeeded to lower the cost through parts procurement from our Chinese subsidiary and cooperative manufacturers. To keep the quality, we have produced cavity shapes which are important for molds, at our main factory in Japan.
Result: We provided metal molds as high-quality as the other maker's products at lower costs.
1. Mold making
6Support for customer's production
When our customer needed to produce metal molds more than their production capacity, we supported the production. We kept molds quality high and delivery date to meet the customer's criteria.
Result: Our molds received high evaluation as product level was same as the customer's. We contributed as a cooperative factory.
1. Mold making